SMT Machine

I.C.T AI-5146 SMT In-Line AOI Machine

3D AOI Inspection Machine
AOI Feature 03
AOI Feature 02
AOI Feature 08
SMT AOI
3D AOI Inspection Machine
AOI Feature 03
AOI Feature 02
AOI Feature 08
SMT AOI

I.C.T AI-5146 SMT In-Line AOI Machine

    • Stability and Accuracy: Demonstrates good stability with GR&R < 10% @ 6 Sigma, and CPK > 1.33 (Test deviation accuracy less than ±0.25mm).
    • Versatile Inspection Capability: Suitable for both pre-reflow and post-reflow inline inspections in SMT processes.
    • Efficient Programming: Simplified programming flow with a straightforward interface.

Overview

SMT In-Line AOI Machine

I.C.T AI-5146 SMT In-line AOI Machine

Advanced SMT AOI Machine: Enhancing Precision and Efficiency in Surface Mount Technology

The I.C.T SMT AOI Machine is an advanced inspection system engineered specifically for integration into SMT Machine Lines. Employing a high precision color industrial camera, it captures real-time board images with utmost accuracy. Powered by Convolutional Neural Network (CNN) algorithms, it adeptly processes these images, enabling intelligent detection of component defects and soldering defects. Positioned strategically either pre-reflow or post-reflow soldering stages, this AI-5146 AOI machine ensures the integrity of surface-mounted components and the quality of solder joints.

This state-of-the-art AOI machine boasts exceptional versatility, offering seamless integration into diverse manufacturing environments. Its standout feature lies in its advanced software algorithms, facilitating rapid programming and enabling swift adaptation to various client requirements globally. Moreover, the incorporation of AI functionality significantly enhances user experience, streamlining the inspection process and providing intuitive operation for operators. With its unparalleled precision and advanced capabilities, the I.C.T SMT AOI represents a reliable solution for ensuring quality assurance in SMT production processes.

Key Features

  • Versatile Inspection Capability: Adaptable for pre-reflow and post-reflow inline inspections, ensuring comprehensive quality control throughout production.
  • Precision and Stability Enhancement: Utilizes a granite platform to enhance precision and stability, ensuring consistent and reliable performance.
  • Advanced Lighting and Optics: Features programmable RGB+W LED lighting and bilateral telecentric lens for distortion-free, accurate inspection results.
  • Streamlined Programming and Intuitive Interface: Simplified programming flow and user-friendly interface for efficient operation and reduced setup time.
  • Centralized Control and Seamless Interconnection: Enables centralized control and integration with multiple equipment, optimizing operational efficiency.
  • Comprehensive Defect Detection: Detects a wide range of defects including insufficient solder, short circuits, contamination, and missing parts, ensuring thorough quality assurance.
  • Stability, Accuracy, and Traceability: Demonstrates exceptional stability and accuracy with support for GR&R < 10% @ 6 Sigma and CPK > 1.33, while providing traceable data and SPC alarms for effective quality management.

Deep Learning Algorithm Integration in AOI Machine

I.C.T SMT AOI machine leverages deep learning algorithms, big data optimization, and intelligent minimalist programming for industrial inspection. This enables intelligent judgment through one-click automatic identification of components and solder joints, effectively mitigating traditional algorithm challenges of lengthy programming and high false alarm rates.

Quick Inspection Speed with SMT Online AOI Inspection Machine

1. The adoption of a top high precision intelligent camera for photographing inspection allows for flexible handling of high-capacity PCBs.
2. Incorporating a deep alignment control system maintains ultrafast moving speed, enhancing overall inspection efficiency.
3. Real-time computation capabilities enable simultaneous shooting of the next field of view (FOV) while computing solder joint information from the last FOV.
4. Path planning features automatically generate movement paths for inspection, streamlining the inspection process.

MES System Data Reporting in SMT Online AOI Inspection Machine

1. Real-time data retention with export capabilities facilitates process improvement and production tracing within MES systems.
2. Automatic code reading by the camera (bar code and QR code) enhances data accuracy and efficiency.
3. Comprehensive data collection includes overall statistics and detailed inspection information for each inspected board.
4. Support for one-key export ensures convenient data traceback, enabling effective integration with MES systems for improved workflow management.

Description

AOI Feature 01_Flexible procedures

AI-Enhanced AOI Automatic Testing Machine for Smarter PCB Inspection

I.C.T’s AOI automatic testing machine combines deep learning algorithms, big data optimization, and intuitive programming to transform the way PCBs are inspected. As a cutting-edge AOI machine for PCB applications, it delivers intelligent judgment with one-click identification of resistors, capacitors, diodes, and solder joints—solving the long-standing issues of complex programming and high false alarm rates in traditional systems.

This automated optical inspection machine supports both offline programming, for easy debugging and parameter adjustments, and online programming, allowing fine-tuning without halting production. Quick changeover features let users instantly recall existing format files without repetitive setup, making it ideal for fast-paced environments.

Enhanced by an intelligent AOI vision system, the machine also offers real-time SPC alerts that display part numbers, misplacements, and device types with clear images and text prompts—minimizing operator error and improving inspection reliability. Whether you’re managing high-mix or high-volume PCB production, I.C.T’s smart AOI solution delivers speed, precision, and adaptability that aligns perfectly with Industry 4.0 demands.

AOI Strong Intelligent Inspection Capability

Advanced AOI Vision with Strong Intelligent Inspection Capability

I.C.T’s AOI automatic testing machine delivers powerful and adaptive inspection performance, thanks to its AI model trained on massive datasets. As a high-performance AOI machine for PCB, it achieves outstanding accuracy in identifying components and soldering tin, even when features are subtle or partially obscured. Its advanced AOI vision system significantly reduces false alarms by accurately correcting for issues like component overhang, solder paste deviation, and fuzzy edges.

This automated optical inspection machine is designed to maintain inspection consistency, regardless of PCB color variations or changes in printed characters. Even irregular parts are no challenge—IC pins are automatically boxed, allowing the system to detect multiple defect types in a single pass. The machine’s strong generalization ability enables it to handle complex scenarios such as slight misalignments, minor color deviations, and non-uniform device placement without unnecessary alerts.

AOI Feature 03_Quick Inspection Speed

Ultrafast AOI Machine for PCB with Smart Path Planning

I.C.T AOI automatic testing machine is engineered for speed without sacrificing precision. Equipped with a top-tier high-resolution intelligent camera, this AOI machine for PCB leverages advanced image capture to handle high-density boards with ease. Its powerful AOI vision system, combined with a deep alignment control mechanism, ensures ultra-fast motion while preserving pinpoint accuracy across every inspection point.

The system is built with real-time computing capability—while it photographs the next field of view (FOV), it simultaneously analyzes the previous FOV’s solder joints, dramatically boosting inspection efficiency. This parallel processing model enables smoother workflow and minimal bottlenecks, even in high-volume production environments.

What truly sets this automated optical inspection machine apart is its smart path planning. It automatically generates the most efficient inspection route, minimizing idle movement and optimizing cycle time. Whether you’re inspecting small-batch, high-mix PCBs or large-scale runs, I.C.T’s quick inspection technology empowers manufacturers to achieve faster throughput and higher productivity—without compromising inspection quality.

AOI Feature 04_副Multiple Inspection Modes

Flexible AOI Vision System with Multiple Inspection Modes

I.C.T’s AOI automatic testing machine is built to adapt to the complex realities of modern electronics manufacturing. Designed as a highly versatile AOI machine for PCB, it supports multiple inspection modes that can be tailored to different production workflows—whether your factory runs multi-type lines, substitute material processes, or joint-board configurations.

Thanks to its intelligent AOI vision system, the machine handles a wide variety of scenarios, including mixed board inspection, mixed material setups, and multiple MARK recognition—complete with a Bad Mark function for defective zones. It also features automatic program switching to identify and apply the correct A/B program without manual intervention, enabling seamless inspection across diverse board layouts.

This automated optical inspection machine further supports inspection with or without fixtures, giving manufacturers the flexibility to accommodate different handling systems. From high-mix SMT lines to flexible batch production, I.C.T AOI solution delivers reliable performance across varied environments—ensuring accurate detection, reduced changeover time, and full adaptability in one powerful platform.

Specification

ModelI.C.T SMT AOI AI-5146I.C.T SMT AOI AI-5146D
Mini Component01005chip,0.3pitch IC and Special shaped
FOV15um@60*45mm, 10um@40*30mm15um@60*45mm
Resolution15um(Standard), 10um15um
Camera5M pixel intelligent digital industrial camera(12M Optional)
LensTelecentric lens
Inspection Speed0.23sec/FOV
RailSingle railDual rail
PCB HeightTop:25mm,Bottom:80mmTop:25mm,Bottom:30mm
PCB Thickness0.3 ~ 6.0mm
PCB Edge3.7mm
PCB Warpage±3.0mm
PCB WeightMax:3Kg
Conveyor Height900±20mm
With AdjustmentManual&Auto
Conveyor DirectionL ~R or R ~L
PowerAC220 50/60Hz,5A
Rated power380W
CommunicationSMEMA
Weight750Kg790Kg

* If further parameters are required, please feel free to contact us for additional details.

Expert Training

Customer Case

SMT Line 17 Dispensing Machine + Hanwha Pick and Place + Curing Oven + Belt LineSMT LineCoat Line 07 Loader + Coating + Curing Oven +UnloaderSMT Line 02 AOI+Turn Conveyor
SMT Dispensing Machine (1)SMT AOI DIP AOISMT AOI

​​Customer Praise​

Good feedback 06Good feedback 07Good feedback 10

Certificate

I.C.T Product Certification

ISO9001, ISO14001, CE, and RoHS

I.C.T’s factory is certified with ISO9001 and ISO14001 standards.

Every product they design, including the AOI Machine, meets the requirements for CE safety certification.

Some of the accessories also come with RoHS certification.

I.C.T AOI Factory & Team

I.C.T Factory 1I.C.T Team 4

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I.C.T Catalog.pdf, File Size: 4MB

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Honored Clients.pdf, File Size: 10MB

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FAQ

1. What is an AOI Machine?

2. How does an AOI Machine work?

3. What types of defects can AOI Machines detect?

4. What are the distinguishing features of I.C.T AOI Machines?

5. Can AOI Machines be integrated into existing production lines?

6. What factors should be considered when selecting an AOI Machine?

Consult with Us Today

I.C.T offers overall 0-1 SMT machine solution for whole factory. Our top-notch service, online support, and cutting edge engineering ensure high quality processes. Committed to excellent service, we maximize production line productivity with outstanding quality driven by lean processes, employee integration, proactive planning, and continuous improvement.

Your Free Professional Consultation

By consulting with us today, you can receive one hour of free online professional consultation with a top-tier SMT engineer with 24 years of experience. Don’t miss this opportunity to enhance your production efficiency and quality!

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